XIO
Automated Shuttle Systems
Systems engineered in stainless steel for high-demand production environments
Automated material handling technology, built for performance in the most challenging industrial environments. Engineered for continuous operation, ensuring efficient and reliable transport of goods. These systems are designed to maximize efficiency, reduce manual handling, and maintain consistent throughput - even under extreme conditions.
Key Advantages of the XIO Shuttle Systems
Powerful Motor Configuration
Equipped with a high-performance motor customized for industrial-grade loads.
Advantage: Delivers consistent speed even under maximum payload conditions.
Full-Surface Lifting Plate
The entire top plate of the XIO shuttle functions as a lifting surface.
Advantage: Ensures stable and uniform lifting of all pallet types, improving safety and reducing wear.
Advanced Sensor Technology
Radar and ultrasonic sensors for navigation and obstacle detection.
Advantage: Reliable performance in dusty, humid, or low-visibility environments.
Temperature-Resilient Design
Built to operate seamlessly between cold and warm zones.
Advantage: Ideal for facilities with temperature-controlled areas.
Battery and charging
Our battery system supports up to 24 hours continuous operation without the need for charging.
It also supports continuous charging while mounted on a transfer vehicle.
Advantage: No need to return to a charging station, enabling uninterrupted operation and maximized system uptime.
The Shuttles are Specifically Engineered for High-Demand Production Environments:
High humidity
Chemical exposure
Temperature fluctuations
Strict hygiene requirements
General Specifications
| Features | Description |
|---|---|
| Material | Stainless Steel AISI 304 |
| Rails | Hot-dip galvanized |
| Ingress Protection | IP65 (on request IP66 (High Pressure Washdown)) |
| Drive System | Electric motor with precision control (Sigmatek DSM5.32.4 AC Servo motors) |
| Numbers of wheels | 4(4) – Driven on all four wheels via two motors (one per axle) |
| Remote control signal | Wi-Fi |
| Shuttle control system | Siemens SIMATIC ET 200SP CPUs |
| Control Interface | TCP/IP socket communication or OPC UA |
| Operating Temperature | 10°C to 45°C |
| Humidity Tolerance | 20% – 80% RH (non-condensing) |
| Pallet Dimensions | Up to 1200 × 1200 |
| Battery Type | NMC – lithium-ion battery – high energy density, long cycle life |
| Battery voltage/nominal capacity | 5 kWh (105 Ah) |
| Smart security | Sick radar – safety radars detect access or presence of operators in dangerous areas |
Performance
| Features | Description |
|---|---|
| Payload Capacity | Up to 1,500 kg per shuttle |
| Operating Speed | Up to 1 m/s (adjustable) |
| Battery Life | Up to 24 hours continuous operation |
| Charging | Continuous charging on transfer trolley |
| Charging in the shuttle | Wireless Charging System |
| Number of charging cycles | > 3500 (44-54V) |